quality Permanent Magnetic Separator & Electromagnetic Iron Remover factory

With the continuous acceleration of industrialization, coal, as an important energy and raw material, still holds a significant position globally. However, in the process of coal mining and processing, various metal impurities are inevitably introduced, which not only affect the quality of coal, but also may cause damage to conveying systems, crushing equipment, and further lead to safety accidents. Therefore, efficiently and reliably removing these impurities has become a necessary measure to maintain production safety and improve coal quality. In this context, the self dumping permanent magnet iron remover plays a key role. Self dumping permanent magnet iron remover is a device that uses permanent magnet materials as magnetic sources and can automatically remove adsorbed ferromagnetic impurities. It is usually installed in key links of coal processing and transportation systems, including the crushing, transportation, and loading of raw coal. The use of iron removers in these links can effectively remove iron impurities from coal, ensuring the smooth progress of the subsequent process. In the coal crushing process, the self dumping permanent magnet iron remover can timely capture and remove the iron materials carried in the mining process. By installing this iron remover at the inlet or outlet of the crusher, it can effectively prevent ferromagnetic materials from entering the interior of the crusher, avoid damage to the crushing wheel, hammer head and other components caused by the impact of hard metal objects, reduce the cost of maintenance and equipment replacement, and improve the efficiency of the production line. In addition, the self dumping permanent magnet iron remover plays a crucial role in coal transportation. When coal passes through facilities such as conveyor belts, the iron remover can continuously remove iron impurities that may cause wear or damage to the conveying system. Its self unloading function allows the system to automatically remove adsorbed ferromagnetic materials without stopping the machine, significantly improving transportation efficiency and reducing the time and labor required for downtime maintenance. In the coal loading process, using a self dumping permanent magnet iron remover can ensure that the loaded coal does not contain harmful metal impurities, protect downstream users' combustion equipment, and avoid the risk of incomplete combustion or even furnace explosion caused by iron impurities. At the same time, it also provides a guarantee for the improvement of coal product quality, enabling the company's products to meet higher standards of market demand. Due to its simple design, low maintenance cost, and high processing efficiency, self dumping permanent magnet iron removers are gradually replacing traditional electromagnetic iron removers and becoming the preferred iron removers in the coal mining industry. It does not require an external power source, has a long service life, and can provide stable and reliable performance in complex and changing coal mining and processing environments. By applying this efficient iron remover, the production safety and product quality of the coal industry have been guaranteed, while also bringing considerable economic benefits to enterprises.

At present, the use of belt type iron removers is quite widespread in the market, and disc type electromagnetic iron removers are also popular among users due to their product characteristics. Both can increase production efficiency and save labor for enterprises. So, what are their differences? Let's take a look together below: 1, Overview of disc type electromagnetic iron remover The iron remover adopts a welded fully sealed structure and is made of special resin poured for electrical engineering, which has the advantages of dust shielding, water blocking, good insulation, and high heat dissipation efficiency. On the premise of ensuring magnetic attraction, increasing the number of coil turns and reducing the current density greatly reduces the heat source, controls the temperature within 70 ℃, and increases the service life of the iron remover. It is widely used in industries such as coal, electricity, cement, and building materials. 2, Overview of belt type iron remover Belt type iron remover, also known as self dumping iron remover, is an improved version of ordinary suspended iron remover. It is an automatic iron remover developed to increase magnetic separation efficiency. When the material contains a lot of ferromagnetic substances, a belt type iron remover should be selected. It consists of a magnetic system body, a frame, a motor reducer, a main and driven drum, an iron unloading belt, and a scraper. The principle of iron removal is that ferromagnetic substances are adsorbed to the bottom of the magnetic system, and the driving motor drives the iron removal belt to throw the ferromagnetic substances outside the conveyor belt by a scraper, completing the iron removal operation. Belt type iron remover can achieve continuous and intermittent iron unloading, suitable for working in harsh environments, increasing production efficiency and saving labor for enterprises using it. The difference between disc type electromagnetic iron remover and belt type iron remover is that: Belt type iron remover is a continuous scrap iron, while disc type electromagnetic iron remover is a manual or power-off iron remover, with basically no vulnerable parts, and the belt is vulnerable. Belt type electromagnetic iron removers are mostly used in the iron removal equipment of belt transportation industries such as mining, coking, and coal preparation. The automatic iron unloading belt adopts a high-strength circular integral rubber belt, and the integral self-contained scraper can quickly complete the iron unloading operation. In order to protect the belt and increase its service life, it can support the installation bracket to achieve different installation methods. Disc type electromagnetic iron removers are mostly used in industries such as mining, metallurgy, coal, thermal power generation, chemical engineering, and building materials. They are made of electrical special resin casting and adopt a self cooling fully sealed structure. They have the characteristics of high permeability, strong suction, dust prevention, rain resistance, corrosion resistance, etc. They can still operate stably in harsh environments. They have a reliable protective effect on the recovery of magnetic materials and prevent damage and wear of mechanical equipment such as grinders and fine crushers.

To master the correct use of dry powder iron remover, you can start from the following aspects: 1, Understand the basic knowledge and types of dry powder iron removers Firstly, it is crucial to understand the basic principles, classification, and scope of application of dry powder iron removers. Dry powder iron removers are mainly divided into two categories: electromagnetic iron removers and permanent magnet iron removers, each with its own characteristics and application scenarios. Permanent magnet iron removers are widely used in industries such as food processing, fine chemicals, and new energy due to their wide range of applications, diverse forms, and affordable prices. 2, Familiar with the operation steps of dry powder iron remover (1). Installation and preparation: Ensure that the equipment is installed in a stable and vibration free environment, and connect the power supply and pipelines according to the instructions. Before starting up, check whether the equipment is in good condition, whether the magnetic field strength meets the standard, and whether the transmission components are flexible. (2). Material pretreatment: Pre treat the iron removal powder by screening, drying, etc. to reduce the impact of large impurities and moisture on the iron removal effect. (3). Start the device: Start the dry powder iron remover according to the instructions and observe whether the equipment is operating normally. (4). Add materials: Add the pre treated powder evenly and appropriately into the iron remover to avoid overfilling or undersaturation, which may result in poor iron removal efficiency. (5). Real time monitoring and adjustment: If the equipment is equipped with an automatic control system, the equipment's operating status and iron removal effect should be monitored in real time, and parameters such as magnetic field strength and operating frequency should be adjusted as needed. Regularly inspect and clean the iron impurities adsorbed on the equipment to maintain stable magnetic field strength. 3, Pay attention to maintenance and upkeep (1). Regular cleaning: Regularly clean the surface and interior of the equipment of dust, impurities, etc. to prevent damage to the equipment. Check and replace worn or damaged components, such as transmission parts, seals, etc. (2). Maintenance and lubrication: Regularly lubricate the transmission components of the equipment to ensure smooth and flexible operation. Regularly inspect and maintain the electrical system of the equipment to ensure the normal operation of electrical components. 4, Combining learning with practice (1). Read the instruction manual and materials: Carefully read the user manual and relevant technical information of the dry powder iron remover to understand its structure, performance, operating methods, and precautions. (2). Participate in training and communication: Participate in training courses organized by equipment manufacturers or relevant organizations to learn professional knowledge and operational skills of dry powder iron separators. ● Communicate and share experiences with peers or professionals to improve one's operational skills and problem-solving abilities. (3). Practical operation and summary: Accumulate experience and summarize lessons learned in practical operations, continuously optimize operating methods, and improve work efficiency. Pay attention to observing any abnormal situations during the operation of the equipment and promptly handle or report them to relevant personnel. Through the learning and practice of the above steps, one can gradually master the correct usage method of the dry powder iron remover and improve its operating efficiency and stability.

As an indispensable equipment in modern industry, the fully automatic electromagnetic iron remover plays an important role in multiple fields with its efficient and precise iron removal performance. Here is a comprehensive analysis of its top-level performance: 1, Working principle The working principle of the fully automatic electromagnetic iron remover is based on the physical principles of electromagnetic induction and magnetic field attraction. When the electromagnetic coil is powered on, the current passes through the coil to generate a magnetic field, which can attract ferromagnetic substances (such as iron, steel, etc.). When materials containing ferromagnetic substances pass through the iron remover, the ferromagnetic substances are attracted by the magnetic field and quickly adsorbed onto the magnetic system of the iron remover, while other non-magnetic materials continue to move forward without being affected by the magnetic field, thus achieving preliminary separation. 2, Top performance features Powerful magnetic field attraction: The fully automatic electromagnetic iron remover can generate a strong magnetic field, which has a strong attraction to ferromagnetic substances and can efficiently remove iron impurities from materials, including small iron powder, iron filings, and larger iron blocks. Efficient iron removal capability: Due to its powerful magnetic field, the fully automatic electromagnetic iron remover can quickly adsorb and separate ferromagnetic impurities from materials, improve iron removal efficiency, reduce manual intervention, and lower labor intensity. Highly automated: Modern fully automatic electromagnetic iron removers are usually equipped with advanced automatic control systems that can achieve functions such as automatic monitoring, automatic start stop, and automatic iron unloading, greatly improving the automation level of the equipment, reducing manual operations, and improving work efficiency. Strong adaptability: The design of the fully automatic electromagnetic iron remover is flexible and diverse, and can be adjusted and optimized according to different material characteristics and working environments, such as adjusting the magnetic field strength, changing the shape and size of the iron removal groove, etc., to meet different iron removal needs. Stable and reliable operation: The fully automatic electromagnetic iron remover is stable and reliable during operation, not prone to malfunctions, and has relatively low maintenance costs. Its structural design is reasonable, easy to clean and maintain, and extends the service life of the equipment. Energy saving and environmental protection: The fully automatic electromagnetic iron remover does not require a large amount of energy consumption during the iron removal process and does not produce harmful emissions, meeting the requirements of energy saving and environmental protection. In addition, by removing iron impurities from materials, the efficiency of subsequent processing equipment and product quality can be improved, further saving energy and reducing production costs. 3, Application Fields The fully automatic electromagnetic iron remover is widely used in various industries that require the removal of ferromagnetic impurities, such as metallurgy, mining, coal preparation, power engineering, building materials, chemical industry, waste treatment, food and feed processing, as well as ceramics, glass and other industries. In these fields, fully automatic electromagnetic iron removers play an important role in protecting equipment, improving product quality, and ensuring production process safety. 4, Operation and maintenance When using a fully automatic electromagnetic iron remover, one should carefully read its operating instructions to understand the structure, principles, and usage methods of the equipment. At the same time, regular inspections should be conducted to ensure that the equipment is intact and the power supply is properly connected. During the operation of the equipment, the operating status of the equipment should be closely monitored to promptly detect and handle any abnormal situations. In addition, the equipment should be kept clean and dry to prevent water or moisture from entering electrical components. For equipment maintenance, regular cleaning and maintenance work should be carried out to ensure the normal operation of the equipment and extend its service life. In summary, the fully automatic electromagnetic iron remover plays an important role in multiple fields due to its powerful magnetic field attraction, efficient iron removal capability, high degree of automation, strong adaptability, stable and reliable operation, as well as energy-saving and environmental protection. At the same time, proper operation and maintenance are also key to ensuring the normal operation of equipment and extending its service life.

The use and precautions of permanent magnet iron removal equipment 1, Instructions for using permanent magnet iron removal equipment: (1). Before using permanent magnet iron removal equipment, it is necessary to check whether its electrical facilities and various mechanical components are intact. (2). First, turn on the power switch of the permanent magnet iron removal equipment and start the entire device. (3). Evenly pour the raw materials that need to be processed into the feed inlet of the permanent magnet iron removal equipment, while the staff need to pay attention to the operation of the permanent magnet iron removal equipment. After the permanent magnet iron removal equipment is working normally, iron impurities can be added. When introducing iron impurities, a dedicated person is needed to observe whether there are any abnormal situations inside the permanent magnet iron removal equipment. When the iron impurities in the permanent magnet iron removal equipment decrease or disappear, it is necessary to turn off the power switch and clean and maintain the entire equipment. 2, Precautions for permanent magnet iron removal equipment: During the operation of permanent magnet iron removal equipment, personnel need to personally operate it. During the operation, special attention should be paid to health and safety issues, and one should protect their own body. Before starting the permanent magnet iron removal equipment, it is necessary to check whether each component is intact and suitable, and perform necessary maintenance. 3. The amount of iron impurities should be appropriately controlled, not too much or too little, to avoid affecting the normal operation and running condition of the equipment. During the daily operation of permanent magnet iron removal equipment, it is necessary to regularly clean and maintain the equipment to ensure its normal use and lifespan. When the permanent magnet iron removal equipment encounters abnormal conditions or malfunctions, it is necessary to immediately stop the operation of the equipment and conduct timely maintenance to ensure that the equipment can operate normally. In short, permanent magnet iron removal equipment is a very practical and important device. When using it, attention should be paid to safety, maintenance, and repair issues to ensure that the equipment can work properly and improve production efficiency.

In modern industrial production, the iron remover is an important equipment widely used in various material handling processes, especially in the application of belt conveyors. The installation position and method of the iron remover have a crucial impact on its iron removal effect. This article will discuss the installation of iron removers in the head and middle of belt conveyors, the characteristics of iron absorbers, and the application of multi-stage iron removers 1. Installation of iron remover at the head of belt conveyor When the iron remover is installed at the head of a belt conveyor, the material is usually in a loose state due to its forward power, which is conducive to the iron remover's iron removal operation. However, during the installation process, we need to pay attention to the driving wheel material at the bottom of the iron remover. Due to the possible interference of ferromagnetic materials on the magnetic field of the iron remover, which affects the iron removal effect, non ferromagnetic materials should be selected for the driving wheel. This can ensure that the magnetic field of the iron remover is stable during operation, and the iron removal effect reaches the expected level. 2. Installation of iron remover in the middle of belt conveyor In some cases, due to the needs of the production process, the iron remover needs to be installed in the middle of the belt conveyor. At this point, to improve the iron removal effect, a non-magnetic linear roller can be installed under the belt. The non-magnetic linear roller can effectively support the belt, prevent the belt from shifting or deforming during operation, and ensure that the iron remover can perform iron removal operations stably and effectively. At the same time, the use of non-magnetic linear rollers can also avoid interference with the magnetic field of the iron remover, ensuring the iron removal effect. 3. Characteristics of Iron Absorber The iron absorber, as a commonly used iron removal equipment, has its unique characteristics. Firstly, it can absorb large and long materials, such as elongated iron pieces or wires. Secondly, iron absorbers also have good absorption effects on small and short materials, such as fine iron filings or iron powder. However, it should be noted that the material of the iron absorber's suction head is prone to pilling, which may affect its iron absorption effect. Therefore, it is necessary to regularly check and replace the suction material during use. In addition, the suction material of the iron absorber is often static, which means it can only remove iron from materials passing near it and is powerless for materials far away from it.

Easy to clean pipeline type permanent magnet iron remover, as a special version of the trap, adopts a dual protection design, with an outer sleeve and a strong magnetic core. The interception rate is increased to 99.8%, and impurities can be cleaned in 10 seconds. For production lines with low magnetic requirements, this equipment can be used in series to clean materials.

Liquid pipeline permanent magnet iron removerAdopting a flange type pipeline design, directly connected for use.The characteristics of the liquid pipeline permanent magnet iron remover are: zero modification, full circumferential magnetic coverage, and interception rate of about 99%. Then, its disassembly is also very convenient, and manual unloading of iron can be completed in three minutes.The maximum pressure of the liquid pipeline permanent magnet iron removal equipment can reach 1.6 MPa, and can be customized according to the customer's pipeline pressure requirements.

The fully automatic electromagnetic slurry iron remover is a high gradient magnetic field device that combines the advantages of similar foreign equipment such as the United States, Japan, and South Korea. A unique energy gathering ring magnetic circuit design is formed to make the magnetic field more uniform. Paired with an ultra-high density medium network, it can adsorb various magnetic substances, as well as tiny iron filings and rust impurities in the slurry. Through efficient backwash water design, the media mesh can be flushed cleanerThe entire equipment of the fully automatic electromagnetic slurry iron remover uses domestic first-class brand valves, which can achieve zero leakage and low wear. Its pipeline is made of 304 or 316 material, which is very corrosion-resistant, wear-resistant, and durable, suitable for various chemical materials, food materials, and other strict environments.The fully automatic electromagnetic slurry iron remover is fully controlled, with no labor cost, time-saving and labor-saving, ready to use and wash, and relatively low energy consumption. While improving production efficiency, it can also ensure the overall product quality.

The rotary permanent magnet iron remover adopts a door buckle design, which improves safety and is easy to maintain.The magnetic rod adopts a unique sleeve structure. Simply pull out the sleeve gently to clean the iron impurities on it, and the operation is very simple.Then our magnetic rod moved at a constant speed through the motor, solving the problems of material non fluidity and bridging.The equipment structure of the rotary permanent magnet iron remover is relatively simple, requiring only motor control and not particularly complex power control, saving 90% of operating costs.It can work in an environment of around -20 ℃ to 120 ℃. This open structure can be cleaned and protected in just 3 minutes, which is convenient and fast. It is our cost-effective king's product.

The fully automatic electromagnetic dry powder iron remover is a device used to remove ferromagnetic impurities from powdered materials. It adopts an oil-water composite cooling mode, with fast heat dissipation and low temperature rise. The innovative coil structure and special materials can quickly adsorb impurities such as iron filings and iron powder through different media to ensure the purity of the material.This device removes and unloads iron from materials through vibration, and solves the problem of material leakage in our entire production process by using a sorting valve and a flipping structure, completely separating iron powder from materials.The fully automatic control of the fully automatic electromagnetic dry powder iron remover can achieve scheduled cleaning without the need for manual supervision. It is easy to install and can be adapted to production lines or individual equipment for independent use.