The "Hidden Value" of Electromagnetic Iron Removers - Besides iron removal, They Can Also help enterprises reduce costs

Most enterprises believe that the value of electromagnetic iron removers lies only in "removing impurities", but in fact, their hidden value in "cost reduction and efficiency improvement" is more significant, which can be reflected from three dimensions: "labor cost, raw material loss, and equipment lifespan". ​
In terms of labor costs, traditional manual sorting requires 3 to 5 people per shift, which is inefficient and prone to missed inspections. The electromagnetic iron remover realizes automatic iron removal and can completely replace manual labor. After a certain baking enterprise applied it, each production line saved 2,000 yuan in labor costs per day and over 700,000 yuan in annual costs. In terms of raw material loss, the scrapping of raw materials caused by excessive impurities is a significant cost expenditure. After a certain ternary material enterprise applied JC electromagnetic iron removers, the product failure rate dropped from 8% to 1%, reducing raw material loss costs by 23,000 yuan per month. In terms of equipment lifespan, iron impurities can accelerate the wear of production equipment. For instance, if iron filings are mixed into a polycrystalline silicon ingot furnace, the lifespan of the heating elements will be shortened by 30%. After applying the magnetic separator, the equipment maintenance cost was reduced by 30% and the service life was extended by 4 to 6 years. ​
In addition, electromagnetic iron removers can also increase the added value of products. The product premium rate of a certain photovoltaic enterprise has increased by 10% and the order volume has grown by 15% due to the iron content meeting the standard and the photoelectric conversion efficiency being higher than the industry average. The accumulation of these "hidden values" has transformed the electromagnetic iron remover from a "cost input" into a "profit growth point", making it an important tool for enterprises to reduce costs and increase efficiency.