A Beverage Enterprise Deploys Fully Enclosed Iron Remover, Reducing Return Rate from 8% to Below 1%

Equipped with a 15,000 Gauss neodymium-iron-boron permanent magnet, the equipment can accurately capture micron-level iron impurities with an iron removal efficiency of 99.2%. At the same time, it adopts a negative pressure operation design to completely avoid dust pollution. The intelligent control system equipped with the equipment can automatically adjust the magnetic field strength according to the type and flow of fruit juice raw materials to realize differentiated and precise iron removal. Three months after commissioning, the detection rate of iron impurities in products was almost zero, the return rate dropped to below 1%, and annual losses were reduced by more than 7 million yuan. More surprisingly, the complete removal of iron impurities improved the purity of juice taste, with the product praise rate increasing from 78% to 92% and sales volume in the second quarter of 2025 increasing by 15% year-on-year. In addition, the unattended operation of the equipment also reduced 1 full-time operator, saving 80,000 yuan in labor costs annually.